Use of the THRV System*, a proprietary hydraulic technology from TOYO, improves high-speed acceleration performance compared to previous models. *TOYO High Response Valve System
Product outline comparison
Reduced filling time shorter can complete injection before the surface solidifies.
* THRV System: TOYO High Response Valve System (Patent pending)
Electric intensification structure
With a hydraulic mechanism, oil from a pressure accumulator is used to move the piston to increase pressure. By contrast, the electric intensification pressure unit uses a servomotor to operate a pressurizing rod to increase pressure. Servomotor drive control makes possible pressure compensation and multi-stage intensification operation.
The graphic of injection movement and pressurization performance
The number of cavities in castings can be reduced since improved pressurization performance, made possible by a lighter-weight electric drive unit and optimized control, means pressure can be transferred before the molten metal solidifies.
Advantages of multi-stage intensification injection
With a hydraulic drive, the pressurization speed and maximum pressure cannot be varied during intensification operation. With electric intensification, the pressure can be varied freely during pressurization based on the solidification status of the molten metal. This capability is likely to be effective when casting workpieces with complex shapes whose thickness varies.
Clamping and ejection mechanism features
Excellent stopping accuracy Servomotor-based drive control delivers higher stopping accuracy than to hydraulic models.
High-cycle performance Servomotor-based drive control offers excellent acceleration and deceleration, allowing die to be opened and closed more quickly while limiting mechanical shock. Die opening and closing, ejection, and core drive source use independent systems, allowing composite operation. Composite operation allows cycle times to be reduced.
Load monitoring function Servomotor load monitoring generates alarms in the event of anomalies like unanticipated ejection resistance values, allowing the machine to be stopped to minimize die damage.
Electricity-powered for energy savings
High energy efficiency helps reduce CO2 emissions.
Electricity-powered for lower hydraulic fluid use
Electric motor drive machines use less hydraulic fluid than their hydraulic counterparts since only the injection unit is hydraulically powered. This design helps protect the environment by lowering waste hydraulic fluid volume.
Space-saving design
Space-saving design features a vertical configuration for the intensification pressure unit and a more compact power unit than the previous model.
New control SYSTEM700EX
SYSTEM700EX was developed with four overall requirements: visibility, functionality, maintainability, and usability, to improve the functionality based on feedback from users.
Visibility
Visualized machine
Sophisticated design
Functionality
Higher injection graph performance
Alarm display
Improved start up function
Supports automatic molten metal discharge
Maintainability
Alarm detail display
Injection circuit display
Usability
Cumulative monitoring data display function
Backup data can be stored by users
Graph data can be saved in CSV format
Increase the number of data sets in history & saving in CSV format